History of the AK47
The AK-47, or AK as it is officially known (Russian: Автома́т Кала́шникова, tr. Avtomát Kaláshnikova, lit. Kalashnikov's Automatic Rifle), also known as the Kalashnikov, is a gas-operated, 7.62×39mm assault rifle, developed in the Soviet Union by Mikhail Kalashnikov. It is the originating firearm of the Kalashnikov rifle (or "AK") family.
Design work on the AK-47 began in 1945. In 1946, the AK-47 was presented for official military trials, and in 1948, the fixed-stock version was introduced into active service with selected units of the Soviet Army. An early development of the design was the AKS (S—Skladnoy or "folding"), which was equipped with an underfolding metal shoulder stock. In early 1949, the AK-47 was officially accepted by the Soviet Armed Forces and used by the majority of the member states of the Warsaw Pact.
Even after almost seven decades, the model and its variants remain the most popular and widely used assault rifles in the world because of their substantial reliability under harsh conditions, low production costs compared to contemporary Western weapons, availability in virtually every geographic region and ease of use. The AK-47 has been manufactured in many countries and has seen service with armed forces as well as irregular forces and insurgencies worldwide, and was the basis for developing many other types of individual, crew-served and specialised firearms. As of 2004, "Of the estimated 500 million firearms worldwide, approximately 100 million belong to the Kalashnikov family, three-quarters of which are AK-47s".
During World War II, the Sturmgewehr 44 assault rifle used by German forces made a deep impression on their Soviet counterparts. The select-fire rifle was chambered for a new intermediate cartridge, the 7.92×33mm Kurz, and combined the firepower of a submachine gun with the range and accuracy of a rifle. On 15 July 1943, an earlier model of the Sturmgewehr was demonstrated before the People's Commissariat of Arms of the USSR. The Soviets were impressed with the weapon and immediately set about developing an intermediate caliber fully automatic rifle of their own, to replace the PPSh-41 submachine guns and outdated Mosin–Nagant bolt-action rifles that armed most of the Soviet Army.
The Soviets soon developed the 7.62×39mm M43 cartridge, the semi-automatic SKS carbine and the RPD light machine gun. Shortly after World War II, the Soviets developed the AK-47 assault rifle, which would quickly replace the SKS in Soviet service. In the 1960s, the Soviets introduced the RPK light machine gun, an AK-47 type weapon with a stronger receiver, a longer heavy barrel, and a bipod, that would eventually replace the RPD light machine gun.
A Type 2A AK-47, the first machined receiver variation
Mikhail Kalashnikov began his career as a weapon designer in 1941, while recuperating from a shoulder wound which he received during the Battle of Bryansk. Kalashnikov himself stated..."I was in the hospital, and a soldier in the bed beside me asked: ‘Why do our soldiers have only one rifle for two or three of our men, when the Germans have automatics?’ So I designed one. I was a soldier, and I created a machine gun for a soldier. It was called an Avtomat Kalashnikova, the automatic weapon of Kalashnikov—AK—and it carried the date of its first manufacture, 1947."
The AK-47 is best described as a hybrid of previous rifle technology innovations. "Kalashnikov decided to design an automatic rifle combining the best features of the American M1 and the German StG44." Kalashnikov's team had access to these weapons and had no need to "reinvent the wheel". Kalashnikov himself observed: "A lot of Russian Army soldiers ask me how one can become a constructor, and how new weaponry is designed. These are very difficult questions. Each designer seems to have his own paths, his own successes and failures. But one thing is clear: before attempting to create something new, it is vital to have a good appreciation of everything that already exists in this field. I myself have had many experiences confirming this to be so."
Kalashnikov started work on a submachine gun design in 1942 and with a light machine gun in 1943. "Early in 1944, Kalashnikov was given some 7.62×39mm M43 cartridges and informed that there were several designers working on weapons for this new Soviet small-arms cartridge. It was suggested to him that this new weapon might well lead to greater things, and he undertook work on the new rifle." In 1944, he entered a design competition with this new 7.62×39mm, semi-automatic, gas-operated, long stroke piston, carbine, strongly influenced by the American M1 Garand. "The rifle that Kalashnikov designed was in the same class as the familiar SKS-45 Simonov with fixed magazine and gas tube above the barrel." However, this new Kalashnikov design lost out to a Simonov design.
In 1946, a new design competition was initiated to develop a new assault rifle. Kalashnikov submitted an entry. It was gas-operated rifle with a short-stroke gas piston above the barrel, a breech-block mechanism similar to his 1944 carbine, and a curved 30-round magazine. Kalashnikov's rifles AK-1 (with a milled receiver) and AK-2 (with a stamped receiver) proved to be reliable weapons and were accepted to a second round of competition along with other designs.
These prototypes (also known as the AK-46) had a rotary bolt, a two-part receiver with separate trigger unit housing, dual controls (separate safety and fire selector switches) and a non-reciprocating charging handle located on the left side of the weapon. This design had many similarities to the STG 44. In late 1946, as the rifles were being tested, one of Kalashnikov's assistants, Aleksandr Zaitsev, suggested a major redesign to improve reliability. At first, Kalashnikov was reluctant, given that their rifle had already fared better than its competitors. Eventually, however, Zaitsev managed to persuade Kalashnikov.
1955 AK-47 with a milled Type 3A receiver showing the milled lightening cut on the side above the magazine that for Type 3 receivers is slanted to the barrel axis
In November 1947, the new prototypes (AK-47s) were completed. It utilized a long-stroke gas piston above the barrel. The upper and lower receivers were combined into a single receiver. The selector and safety were combined into a single control-lever/dust-cover on the right side of the rifle. And, the bolt-handle was simply attached to the bolt-carrier. This simplified the design and production of the rifle. The first army trial series began in early 1948. The new rifle proved to be reliable under a wide range of conditions with convenient handling characteristics. In 1949, it was adopted by the Soviet Army as "7.62 mm Kalashnikov assault rifle (AK)".
AKMS with a stamped Type 4B receiver (top), and an AK-47 with a milled Type 2A receiver
There were many difficulties during the initial phase of production. The first production models had stamped sheet metal receivers with a milled trunnion and butt stock insert, and a stamped body. Difficulties were encountered in welding the guide and ejector rails, causing high rejection rates. Instead of halting production, a heavy[N 2] machined receiver was substituted for the sheet metal receiver. Even though production of these milled rifles started in 1951, they were officially referred to as AK-49, based on the date their development started, but they are much widely known in the collectors' and current commercial market as "Type 2 AK-47"  . This was a more costly process, but the use of machined receivers accelerated production as tooling and labor for the earlier Mosin–Nagant rifle's machined receiver were easily adapted. Partly because of these problems, the Soviets were not able to distribute large numbers of the new rifle to soldiers until 1956. During this time, production of the interim SKS rifle continued.
Once the manufacturing difficulties of non milled receivers had been overcome, a redesigned version designated the AKM (M for "modernized" or "upgraded"; in Russian: Автомат Калашникова Модернизированный [Avtomat Kalashnikova Modernizirovanniy]) was introduced in 1959. This new model used a stamped sheet metal receiver and featured a slanted muzzle brake on the end of the barrel to compensate for muzzle rise under recoil. In addition, a hammer retarder was added to prevent the weapon from firing out of battery (without the bolt being fully closed), during rapid or fully automatic fire. This is also sometimes referred to as a "cyclic rate reducer", or simply "rate reducer", as it also has the effect of reducing the number of rounds fired per minute during fully automatic fire. It was also roughly one-third lighter than the previous model.
Type 1A/BThe original stamped receiver for the AK-47 first adopted and produced in 1949. The 1B was modified for an underfolding stock with a large hole present on each side to accommodate the hardware for the underfolding stock.
Type 2A/BThe first milled receiver made from steel forging. It went into production in 1951 and production ended between 1953 and 1954. The Type 2A has a distinctive socketed metal "boot" connecting the butt stock to the receiver and the milled lightening cut on the sides runs parallel to the barrel.
Type 3A/B"Final" version of the AK milled receiver made from steel bar stock. It went into production between 1953 and 1954. The most ubiquitous example of the milled-receiver AK. The milled lightening cut on the sides is slanted to the barrel axis.
Type 4A/BAKM receiver stamped from a smooth 1.0 mm (0.04 in) sheet of steel supported extensively by pins and rivets. It went into production in 1959. Overall, the most-used design in the construction of the AK-series rifles.
Both licensed and unlicensed production of the Kalashnikov weapons abroad were almost exclusively of the AKM variant, partially due to the much easier production of the stamped receiver. This model is the most commonly encountered, having been produced in much greater quantities. All rifles based on the Kalashnikov design are frequently referred to as AK-47s in the West, although this is only correct when applied to rifles based on the original three receiver types. In most former Eastern Bloc countries, the weapon is known simply as the "Kalashnikov" or "AK". The differences between the milled and stamped receivers includes the use of rivets rather than welds on the stamped receiver, as well as the placement of a small dimple above the magazine well for stabilization of the magazine.
In 1974, the Soviets began replacing their AK-47 and AKM rifles with a newer design, the AK-74, which uses 5.45×39mm ammunition. This new rifle and cartridge had only started to be manufactured in Eastern European nations when the Soviet Union collapsed, drastically slowing production of the AK-74 and other weapons of the former Soviet bloc.
The AK-47 was designed to be a simple, reliable fully automatic rifle that could be manufactured quickly and cheaply, using mass production methods that were state of the art in the Soviet Union during the late 1940s. The AK-47 uses a long stroke gas system that is generally associated with great reliability in adverse conditions. The large gas piston, generous clearances between moving parts, and tapered cartridge case design allow the gun to endure large amounts of foreign matter and fouling without failing to cycle.
Wound Profiles of Russian small-arms ammunition compiled by Dr. Martin Fackler on behalf of the U.S. military
The AK fires the 7.62×39mm cartridge with a muzzle velocity of 715 m/s (2,350 ft/s). The cartridge weight is 16.3 g (0.6 oz), the projectile weight is 7.9 g (122 gr). The original Soviet M43 bullets are 123 grain boat-tail bullets with a copper-plated steel jacket, a large steel core, and some lead between the core and the jacket. The AK has excellent penetration when shooting through heavy foliage, walls or a common vehicle's metal body and into an opponent attempting to use these things as cover. The 7.62×39mm M43 projectile does not generally fragment when striking an opponent and has an unusual tendency to remain intact even after making contact with bone. The 7.62×39mm round produces significant wounding in cases where the bullet tumbles (yaws) in tissue, but produces relatively minor wounds in cases where the bullet exits before beginning to yaw. In the absence of yaw, the M43 round can pencil through tissue with relatively little injury.
Most, if not all, of the 7.62×39mm ammunition found today is of the upgraded M67 variety. This variety deleted the steel insert, shifting the center of gravity rearward, and allowing the projectile to destabilize (or yaw) at about 3.3 in (8.4 cm), nearly 6.7 in (17 cm) earlier in tissue than the M43 round. This change also reduces penetration in ballistic gelatin to ~25 in (64 cm) for the newer M67 round versus ~29 in (74 cm) for the older M43 round. However, the wounding potential of M67 is mostly limited to the small permanent wound channel the bullet itself makes, especially when the bullet yaws.
The gas-operated mechanism of a Chinese AK-47
To fire, the operator inserts a loaded magazine, pulls back and releases the charging handle, and then pulls the trigger. In semi-automatic, the firearm fires only once, requiring the trigger to be released and depressed again for the next shot. In fully automatic, the rifle continues to fire automatically cycling fresh rounds into the chamber until the magazine is exhausted or pressure is released from the trigger. After ignition of the cartridge primer and propellant, rapidly expanding propellant gases are diverted into the gas cylinder above the barrel through a vent near the muzzle. The build-up of gases inside the gas cylinder drives the long-stroke piston and bolt carrier rearward and a cam guide machined into the underside of the bolt carrier, along with an ejector spur on the bolt carrier rail guide, rotates the bolt approximately 35° and unlocks it from the barrel extension via a camming pin on the bolt. The moving assembly has about 5.5 mm (0.2 in) of free travel, which creates a delay between the initial recoil impulse of the piston and the bolt unlocking sequence, allowing gas pressures to drop to a safe level before the seal between the chamber and the bolt is broken. The AK-47 does not have a gas valve; excess gases are ventilated through a series of radial ports in the gas cylinder. The Kalashnikov operating system offers no primary extraction upon bolt rotation, but uses an extractor claw to eject the spent cartridge case.
AK-47 barrel and its distinctive gas block with a horizontal row of gas relief ports
The rifle received a barrel with a chrome-lined bore and four right-hand grooves at a 240 mm (1 in 9.45 in) rifling twist rate. The gas block contains a gas channel that is installed at a slanted angle in relation to the bore axis. The muzzle is threaded for the installation of various muzzle devices such as a muzzle brake or a blank-firing adaptor.
The gas block of the AK-47 features a cleaning rod capture or sling loop. Gas relief ports that alleviate gas pressure are placed horizontally in a row on the gas cylinder.
The fire selector is a large lever located on the right side of the rifle, it acts as a dust-cover and prevents the charging handle from being pulled fully to the rear when it is on safe. It is operated by the shooter's right fore-fingers and has 3 settings: safe (up), full-auto (center), and semi-auto (down). The reason for this is that under stress a soldier will push the selector lever down with considerable force bypassing the full-auto stage and setting the rifle to semi-auto. To set the AK-47 to full-auto requires the deliberate action of centering the selector lever. To operate the fire selector lever, right handed shooters have to briefly remove their right hand from the pistol grip, which is ergonomically sub-optimal. Some AK-type rifles also have a more traditional selector lever on the left side of the receiver just above the pistol grip. This lever is operated by the shooter's right thumb and has three settings: safe (forward), full-auto (center), and semi-auto (backward).
Rear sight of a Chinese Type 56, featuring 100 to 800 m (109 to 875 yd) settings and omission of a battle zero setting
The AK-47 uses a notched rear tangent iron sight calibrated in 100 m (109 yd) increments from 100 to 800 m (109 to 875 yd). The front sight is a post adjustable for elevation in the field. Horizontal adjustment requires a special drift tool and is done by the armory before issue or if the need arises by an armorer after issue. The sight line elements are approximately 48.5 mm (1.9 in) over the bore axis. The "point-blank range" battle zero setting "П" standing for постояннаяon (constant) on the 7.62×39mm AK-47 rear tangent sight element corresponds to a 300 m (328 yd) zero. These settings mirror the Mosin–Nagant and SKS rifles, which the AK-47 replaced. For the AK-47 combined with service cartridges, the 300 m battle zero setting limits the apparent "bullet rise" within approximately −5 to +31 cm (−2.0 to 12.2 in) relative to the line of sight. Soldiers are instructed to fire at any target within this range by simply placing the sights on the center of mass (the belt buckle, according to Russian and former Soviet doctrine) of the enemy target. Any errors in range estimation are tactically irrelevant, as a well-aimed shot will hit the torso of the enemy soldier. Some AK-type rifles have a front sight with a flip-up luminous dot that is calibrated at 50 m (55 yd), for improved night fighting.
The AK-47 was originally equipped with a buttstock, handguard and an upper heat guard made from solid wood. With the introduction of the Type 3 receiver the buttstock, lower handguard and upper heatguard were manufactured from birch plywood laminates. Such engineered woods are stronger and resist warping better than the conventional one-piece patterns, do not require lengthy maturing, and are cheaper. The wooden furniture was finished with the Russian amber shellac finishing process. AKS and AKMS models featured a downward-folding metal butt-stock similar to that of the German MP40 submachine-gun, for use in the restricted space in the BMP infantry combat vehicle, as well as by paratroops. All 100 series AKs use plastic furniture with side-folding stocks.
"Bakelite" rust-colored steel-reinforced 30-round plastic box 7.62×39mm AK magazines. Three magazines have an "arrow in triangle" Izhmash arsenal mark on the bottom right. The other magazine has a "star" Tula arsenal mark on the bottom right
The standard magazine capacity is 30 rounds. There are also 10, 20, and 40-round box magazines, as well as 75-round drum magazines.
The AK-47's standard 30-round magazines have a pronounced curve that allows them to smoothly feed ammunition into the chamber. Their heavy steel construction combined with "feed-lips" (the surfaces at the top of the magazine that control the angle at which the cartridge enters the chamber) machined from a single steel billet makes them highly resistant to damage. These magazines are so strong that "Soldiers have been known to use their mags as hammers, and even bottle openers". This contributes to the AK-47 magazine being more reliable, but makes it heavier than U.S. and NATO magazines.
The early slab-sided steel AK-47 30-round detachable box magazines had 1 mm (0.039 in) sheet-metal bodies and weigh 0.43 kg (0.95 lb) empty. The later steel AKM 30-round magazines had lighter sheet-metal bodies with prominent reinforcing ribs weighing 0.33 kg (0.73 lb) empty. To further reduce weight, a light weight magazine with an aluminum body with a prominent reinforcing waffle rib pattern weighing 0.19 kg (0.42 lb) empty was developed for the AKM that proved to be too fragile and the small issued amount of these magazines were quickly withdrawn from service. As a replacement steel-reinforced 30-round plastic 7.62×39mm box magazines were introduced. These rust-colored magazines weigh 0.24 kg (0.53 lb) empty and are often mistakenly identified as being made of Bakelite (a phenolic resin), but were actually fabricated from two-parts of AG-S4 molding compound (a glass-reinforced phenol-formaldehyde binder impregnated composite), assembled using an epoxy resin adhesive. Noted for their durability, these magazines did however compromise the rifle's camouflage and lacked the small horizontal reinforcing ribs running down both sides of the magazine body near the front that were added on all later plastic magazine generations. A second generation steel-reinforced dark-brown (color shades vary from maroon to plum to near black) 30-round 7.62×39mm magazine was introduced in the early 1980s, fabricated from ABS plastic. The third generation steel-reinforced 30-round 7.62×39mm magazine is similar to the second generation, but is darker colored and has a matte nonreflective surface finish. The current issue steel-reinforced matte true black nonreflective surface finished 7.62×39mm 30-round magazines, fabricated from ABS plastic weigh 0.25 kg (0.55 lb) empty.